26 June 2020
Estes Big Bertha Build 3
23 June 2020
Estes Big Bertha Build 2
20 June 2020
Estes Big Bertha Build 1
This is again a very straightforward build, hopefully. My strategy is first of all to take my time with everything. I'm often in such a rush to get a kit finished to get on to the next one and there'e really no hurry, after all. So I'm going to carefully triple-fill and sand the fins with three different thicknesses of successively-more diluted CWF, and then prime & wet-sand with 400 grit (as recommended) multiple times, alternating between white and gray primer, ending with white, until everything is totally smooth. It'll probably be a total of four coats of primer. Then I'll paint Big Bertha a bright glossy yellow with gloss black and white fins. So this build I'll practice my masking technique as well.
I'll again mask off the fins and body tube when gluing the fillets, but this time I'm widening the gaps to make the fillets a bit more substantial.
And I read that the cans of spray paint require a good full two minutes of vigorous shaking before spraying in order to get a smooth even coat, and some even put their can of paint in hot water for 15 minutes or so before spraying. To be honest I don't think I'll go that far but I will shake for the two minutes. Maybe that will prevent the little granular-type spraying errors I noticed on the Baby Bertha nose cone (a goof previously unmentioned). In fact, in surfing around tonight I found that another way to get a mirror-like finish on a rocket is to use an airbrush. Apparently it's possible to achieve such a finish using an airbrush, with no additional clear coats even needed. It's something I'll look in to, because the forum articles I read implied that all the repetitive priming and sanding usually required can be avoided by airbrushing so that's something I could really get behind.
All righty, I'm going to close again. I'm back home tomorrow to begin the actual build. I plan on stopping by Home Depot on the way home from Hocking Hills to grab the work light I ordered. See you next time!
19 June 2020
Estes Baby Bertha Build 3
Virtually, however, is another story. I've already been on to eRockets and ordered some paints and a few display stands. And I just got an order from there today - some 13mm motors for the Spaceman, and yet another Semroc Retro-Repo (I think) - the Farside-X. In the old Estes Catalog I think there were two versions, the Farside and the Farside-X. Both were three stage, with the Farside-X having a larger payload compartment. That was the one I built as a boy (bought for $3) and I still distinctly remember my cousin Bobby and I loading a hapless toad into the payload compartment for her maiden flight. I believe we chose two C6-0's for the booster stages and a C6-7 for the sustainer. Needless to say, the bird was lost to sight and I only hope the toad got out okay somehow.
I also ordered a proper tub of Elmer's Carpenters Wood Filler and some of what used to be know as Future Floor Wax. This is supposed to give a very nice glossy shine to a rocket's paint job, like a fancy clear coating. I still have to learn how to use that on a rocket. And after over-spraying part of my Baby Bertha with some subsequent runs, I've decided that part of my issue is not having good enough light when I'm painting. I've been painting in a poorly lit garage so I ordered a 10,000 lumen LED twin head work light on a stand from Home Depot and plan on picking it up on Father's Day itself - this Sunday. That should solve the lighting problems.
And, we're moving! It's only a couple of blocks over but it's a larger condo with a cavernous (though largely unfinished) basement, where my rocket workshop will be. I'm having a handyman build a workbench down there. I plan on it being at least 10 feet long, so I can work on my 7 foot Aerotech Mirage when the time comes lol.
So since the title's post mentions Baby Bertha I suppose it's time to bring her back up. If you remember, the last photo showed how nice the glue fillets on the fins look after masking before laying the glue down. Then here she is waiting for the launch lug:
And after mounting the lug:
I used the Titebond Quick & Thick to glue the lug on, then gambled and hand-filleted the lug, again using Titebond. It makes nice fillets and very few bubbles.
Finally, I primed the rocket with Krylon Flat White, sanded the whole bird with fine sandpaper and finished with a coat of Rustoleum Gloss Black. After drying overnight I placed the stick-on decal. I chose not to paint any fins white or attempt to pinstripe the black fins. As mentioned above I over-sprayed on the distal end of the bird and ended up with some runs on the nose cone and far end of the body. But that's pretty well hidden in this final shot I took:
So my intention, as you know, was to build a Batch-'O-Berthas in succession, to try & improve my finishing techniques before moving on to more complex projects. But Baby Bertha went together so simply and quickly I started wondering if I was wasting my time by basically repeating all the same assembly steps three (or four, with Boosted Bertha) times over. Maybe I'd be better off moving on to a kit with a higher skill level - say, an Estes Mercury Redstone?
But then I read an article, again from Apogee, about how to produce award-winning finishes. And boy, do I have a lot of room for improvement! First of all, while I was on the right track filling all the balsa before mounting any of it and using the thicker CWF this time, I was still trying to get away with coating and sanding the balsa only once. The Apogee article recommends a minimum of three cycles of coating/sanding before ever priming, each with successively thinner CWF with the final dilution being "like watery milk." This three-step process is immensely important, to get a solid and smooth surface for subsequent priming and painting. They also demonstrate use of CWF for filling tube spirals. Anyhow after sanding, it's important to wipe down the rocket with a damp paper towel to get rid of all sanding dust.
Next up is priming the rocket. He swears by Rustoleum Painter's Touch 2X paint/primer combo. He advocates priming at least twice, using both white and grey primers. Their order of application depends on what the final color is to be. If you're going for a light finish (e.g., yellow), you start with gray and finish with white before going on to the yellow. The opposite applies if your final color is dark. After spraying the first coat, he wet-sands with 400 grit sandpaper, then wipes everything down again before adding the second coat and re-sanding.The advantage of alternating colors is that you can see if you're sanding too hard, exposing the under color. And it's important to inspect the rocket closely after it dries following the sanding, looking for defects that might even require further CWF and so on. I've never primed and sanded so extensively, so I'm sure that this will make a huge difference.
Then the article gives a very good rundown on masking, using a technique I'd already independently discovered - using the expensive Tamiya yellow masking tape for the critical edge parts, then covering the remaining areas with paper, plastic and/or blue masking tape. I have 10mm and 6mm tapes as well as 2, 3, and 5mm "flexible" tape, which reportedly does a credible job of masking around curves.
So I've decided to at least progress on through the Big Bertha and try harder to get a more perfect fin and body finish. With that I'll close for the evening. I did already shoot some preliminary Big Bertha shots so I'll likely post more tomorrow
17 June 2020
Estes Baby Bertha Build 2
That's all for this post. This rocket went together so quickly! I'll post the final product in a day or two, then move on to the Big Bertha.
Estes Baby Bertha Build 1
Here's the kit panel for the Baby Bertha:
And here are its components:
This time I followed the instructions a little more in order. The first step was to prepare the engine mount by marking the motor mount tube at the places where the engine hook and centering rings belong. Next you cut a 1/8" slit into the tube and insert the engine hook. Then you make a ring of glue around the tube 1-1/4" from the aft end and slide a little mylar retaining ring down onto the glue:
Finally, the centering rings are glued into place:
Then after drying, the motor mount tube is glued into the main body tube, then a glue fillet is applied to the centering ring-body tube junction:
Next, I lightly sanded all the fins and removed them from the laser-cut sheet. Then I mixed up some more CWF, quite thick this time. I coated all the fins, let it dry and then sanded the fins. Somewhere along the line I marked the tube with pencil lines for the fin and launch lug placements. Then I decided to give the Estes fin alignment guide one more chance. This time I just put one fin on at a time, let it dry, then moved on to the next. Looking good so far:
We'll see how it looks after everything is dry and I remove it from the guide.
I forgot to mention that I rounded the leading edges of the fins before gluing them on. I used my new North Coast Rocketry fin airfoil sanding blocks. Here's how they look:
You fold a piece of sandpaper and insert it into the block. Then you sand the edge of the fin with it and I t shapes a perfect airfoil - nice!
14 June 2020
Semroc Spaceman Build 2
As you can see I’ve done a good bit of work. I glued the nose cone into place. Then the BT-60 piece slid easily onto the slots of the “leg” fins. After gluing this, I mixed up a ball of my epoxy putty and rolled four thin short ribbons. I pressed one in to each corner of the little box made in a previous step, then put Spaceman in to the box, pressing each fin tip into the putty. Then I had to attach a little washer onto the inside of each slat of the box. These weights are to ensure that the rocket doesn’t descend head first after ejecting the motor. I used little balls of the epoxy putty to stick these on. I knew it was going to take some type of epoxy to bond the metal to the balsa and I wanted to avoid the runny liquid epoxy so I thought this was another ideal application of the putty. And it didn’t require filleting! Finally I glued the little “arms” on.
I didn’t photograph all the interim steps, but first I sprayed the model with Krylon Flat White paint & primer combo and let it dry a few hours. Then I took it upstairs and sanded lightly (or heavily, in the case of a couple of nose cone drips lol). I used my fine grit sanding sponge on the bulbous nose cone and the body tube and a sanding block with 320 grit sandpaper on all the flat bits. Then I took it back to the garage for another coat of flat white. I finished off the can, having just enough to complete priming the Spaceman. I again repeated the light sanding and finally sprayed with two coats of Krylon Metallic Silver. Then it was back upstairs to apply the decals - the last step in finishing this rocket. The body decal was exactly the right length to just wrap around. I cut 5/8” lengths of the thin strip decal for the legs and 1/4” lengths for the arms. Overall I’m extremely pleased with the results:
Next up: Baby Bertha. Then my plan is to build, in succession, the Big Bertha, the Super Big Bertha, and the Boosted Bertha. I want to hone my fundamentals in preparation for my Estes Master Series Jayhawk. Then I want to build my Semroc Saturn 1B, followed by an Estes Saturn V (2157).
10 June 2020
Semroc Spaceman Build 1
So after letting the balsa all dry (after redoing the first batch) here’s what everything looked like after sanding:
08 June 2020
Estes Orange Crush Build - One and Done
The kit comes in a bag. Here’s a photo of the kit panel:




















































